The 2025 Calendar Voting is now live! Click here to vote!
Muffler Repacking
- bill lumberg
- Contributor
- Veteran
- Posts: 2633
- Joined: Tue Jun 30, 2015 1:03 pm
- FJRModel: 2018ES/2022ES
- x 4063
- x 4506
- Contact:
Muffler Repacking
If I’m going to continue to use my beautiful Yoshimura R77 exhaust, they will need to be repacked. I’m deciding whether to fool with it.
For those with experience doing this, how big
of a pain is it?
Yoshimura uses closed-end rivets rather than common pop rivets. Can a manual rivet gun be used for these, or is a pneumatic gun required?
Thanks in advance for your insight.
Last edited by bill lumberg on Mon Mar 30, 2020 2:47 pm, edited 1 time in total.
#boatanchorsmatter
2022ES
2022ES
- FJRoss
- Veteran
- Posts: 2679
- Joined: Sat Apr 14, 2018 7:41 pm
- FJRModel: 2011 FJR 1300
2017 BMW F700GS - Location: Fredericton NB (Canada)
- x 816
- x 2401
Re: Muffler Repacking
Any help?
I looked into repacking some Leo Vince and found some useful "How to" videos.
There are others on the Yoshi cans as well.
bill lumberg loved this
-
- Veteran
- Posts: 578
- Joined: Mon Sep 01, 2014 8:31 am
- FJRModel: 2018 FJR-1300ES, 2010 Ural Gear Up, 2003
Yamaha FJR-1300, 2001 Kawasaki KLR-650 (Gone to a new home), 1997 Suzuki TL-1000s (Gone but not forgotten), 1976 Honda 400 Four, 1968 Honda C-50 Step-thru - Location: Nova Scotia, Canada
- x 47
- x 543
Re: Muffler Repacking
I repacked Hindle cans on both my old KLR and the TLS. Pretty simple and worth the time. Gets rid of the tin sound.
Simply drilled out the old rivets, remove the innards and clean things up. Wrap the new packing very snug and then use packing tape to keep things neat. Slide everything back together and then use your hand rivet gun. The tape will burn off in short order.
Canadian FJR
Simply drilled out the old rivets, remove the innards and clean things up. Wrap the new packing very snug and then use packing tape to keep things neat. Slide everything back together and then use your hand rivet gun. The tape will burn off in short order.
Canadian FJR
bill lumberg loved this
-
- Veteran
- Posts: 1798
- Joined: Mon Oct 31, 2016 7:02 am
- FJRModel: 2014 FJR1300A
- x 2716
- x 3050
Re: Muffler Repacking
I repacked the Vance & Hines on my Buell which was really just obnoxious by the time I decided to do it. Like mentioned above pretty easy to do and well worth the time.
bill lumberg loved this
IBA #50866
- bill lumberg
- Contributor
- Veteran
- Posts: 2633
- Joined: Tue Jun 30, 2015 1:03 pm
- FJRModel: 2018ES/2022ES
- x 4063
- x 4506
- Contact:
Re: Muffler Repacking
Good stuff guys. Yosh actually has a bit of a how-to-video. I’m going to enlist the help of a friend to do this when the kits arrive.
Will try to remember to take pictures and post them for folks that have yet to take the plunge.
Best I can gather, though there are many sets of aftermarket cans on the road that “require” periodic repacking, very few are ever repacked.
I do know that riding the bike today with the original mufflers was like heaven. Huge noise difference. Repacking will make the R77’s almost that quiet again.
Will try to remember to take pictures and post them for folks that have yet to take the plunge.
Best I can gather, though there are many sets of aftermarket cans on the road that “require” periodic repacking, very few are ever repacked.
I do know that riding the bike today with the original mufflers was like heaven. Huge noise difference. Repacking will make the R77’s almost that quiet again.
#boatanchorsmatter
2022ES
2022ES
- El Toro Joe
- Contributor
- Veteran
- Posts: 4527
- Joined: Sat Jan 19, 2013 3:22 pm
- FJRModel: 2016ES
- Location: North Coast of Ohio
- x 9546
- x 3608
Re: Muffler Repacking
Just curious, how many miles are on yours Bill?bill lumberg wrote: ↑Mon Mar 30, 2020 2:45 pm Good stuff guys. Yosh actually has a bit of a how-to-video. I’m going to enlist the help of a friend to do this when the kits arrive.
Will try to remember to take pictures and post them for folks that have yet to take the plunge.
Best I can gather, though there are many sets of aftermarket cans on the road that “require” periodic repacking, very few are ever repacked.
I do know that riding the bike today with the original mufflers was like heaven. Huge noise difference. Repacking will make the R77’s almost that quiet again.
"RIP Beemerdons", "RIP Petey", "RIP JWilly", "RIP 1911"
- bill lumberg
- Contributor
- Veteran
- Posts: 2633
- Joined: Tue Jun 30, 2015 1:03 pm
- FJRModel: 2018ES/2022ES
- x 4063
- x 4506
- Contact:
Re: Muffler Repacking
I think 20,000 on the yoshimuras? Maybe a little less? Look like new. For about the first 2/3’s of their service, no noticeable change. One the innards start breaking down, it’s a matter of time, as they get progressively louder. Always possible, if not probable, that riding style and conditions may play a role in repack frequency.
#boatanchorsmatter
2022ES
2022ES
-
- Squid
- Posts: 31
- Joined: Mon Sep 02, 2019 10:55 am
- FJRModel: 2005
- x 11
- x 22
Re: Muffler Repacking
Do factory mufflers ever need repacking?
2016 FJR1300ES - Daily Rider
2013 Victory Vision
2005 FJR1300A - Sell soon
2013 Victory Vision
2005 FJR1300A - Sell soon
-
- Contributor
- I post more than I ride
- Posts: 20440
- Joined: Wed Jan 16, 2013 6:10 pm
- FJRModel: 2013-Jwilly Special LD Delivery
- Location: Travelers Rest
- x 43772
- x 18952
Re: Muffler Repacking
If yer talkin the stock FJR exhaust, no.
bill lumberg loved this
boatanchor, 3rd class.
- PhilJet09
- Contributor
- Veteran
- Posts: 718
- Joined: Mon Mar 24, 2014 8:49 pm
- FJRModel: 2009 FJR1300A
- Location: NW Ohio
- x 3154
- x 1342
Re: Muffler Repacking
But they do get louder over time...at least mine have.
RIP Beemerdons, Petey, JWilly, 1911
Calm is a skill.
“Courage is the first virtue.” Andrew Klavan
“Because “someday” is not a day of the week…” Wayne
Calm is a skill.
“Courage is the first virtue.” Andrew Klavan
“Because “someday” is not a day of the week…” Wayne
- raYzerman
- Contributor
- I post more than I ride
- Posts: 9679
- Joined: Mon Mar 18, 2013 10:49 am
- FJRModel: 2010 Honda CBF1000FA
- Location: Millgrove, Ontario, CA
- x 3131
- x 11595
Re: Muffler Repacking
There is no packing in the stock cans, just two tubes and baffles... saw a pic somewhere if I can find it.
bill lumberg loved this
Keep yer stick on the ice........... (Red Green)
Duct tape can't fix stupid, but it can sure muffle the sound.
Duct tape can't fix stupid, but it can sure muffle the sound.
- FJRoss
- Veteran
- Posts: 2679
- Joined: Sat Apr 14, 2018 7:41 pm
- FJRModel: 2011 FJR 1300
2017 BMW F700GS - Location: Fredericton NB (Canada)
- x 816
- x 2401
Re: Muffler Repacking
Same with some aftermarket mufflers like the Staintunes I have on my 2011. (Came with the bike)
My 2007 came with a set of Leo Vince cans on it (these have a fiber pack) Bike had 12,000 miles on it and maybe about half that on the mufflers. I never loved the sound so I switched them out for the OEM ones at 50,000 miles or so. Lots of people love the sound and appearance but it isn't my thing - I prefer quieter. I think that they were becoming a bit louder at that point but not awful by most standards. Thought about repacking them but realized I probably wouldn't put them back on the bike anyway. I think 50 to 75,000 miles is typical for a repack but it depends on the cans. how you ride, and what sound you like. I always used the quiet baffles.
Still have the LV. Should probably clean them up and sell them sometime.
- Uncle Hud
- Veteran
- Posts: 3575
- Joined: Thu Dec 08, 2016 1:52 pm
- FJRModel: 2015 ES, with new fairings!
- Location: Smyrna, metro Atlanta
- x 7246
- x 2758
Re: Muffler Repacking
Easier to get better earplugs.bill lumberg wrote: ↑Mon Mar 30, 2020 9:50 am If I’m going to continue to use my beautiful Yoshimura R77 exhaust, they will need to be repacked. I’m deciding whether to fool with it.
*** You can't get into trouble in second gear. ***
IBA 62517
IBA 62517
- bill lumberg
- Contributor
- Veteran
- Posts: 2633
- Joined: Tue Jun 30, 2015 1:03 pm
- FJRModel: 2018ES/2022ES
- x 4063
- x 4506
- Contact:
Re: Muffler Repacking
When your muffler needs repacking, the best of the best earplugs won’t attenuate the sound. DAMHIK.
#boatanchorsmatter
2022ES
2022ES